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Cutting tool wear analysis by using sound signal and simple microphone
Feblil Huda1, Karjuni1, and Meifal Rusli2

1Department of Mechanical Engineering, University of Riau
2Department of Mechanical Engineering, Andalas University


Abstract

Cutting tool is an important part in machining processes which in its operation frequently runs into wear. The wear cutting tool produces imprecise product with low quality surface, may endanger machine tool by stimulating chatter. In this study, low cost and fast analysis of the wear of cutting tool in turning and drilling processes are proposed. For that purpose, the experimental set-up which consist of operating turning and drilling machine, simple microphone and personal computer (PC) with sound card are set out. The wear of cutting tools are made by applying artificial wear. The sound data from normal and wear cutting tools of operating turning and drilling machines are recorded by using simple microphone and PC with sound card. The obtained sound signals are then analyzed in form of time and frequency domain, spectrogram by Wavelet Transform (WT). It is found that sound signals in time and frequency domain have significant rise of amplitudes in wear condition. The spectrograms exhibit the special contours which sign the existence of wear. The results demonstrate that the proposed method can analyze the cutting tool wear very well.

Keywords: Cutting tool; Turning process; Drilling process; Wear, Wavelet transform

Topic: Mechanical Engineering

Link: https://ifory.id/abstract/HbqEBGU6wkDA

Conference: The Third International Conference on Innovation in Engineering and Vocational Education (ICIEVE 2019)

Plain Format | Corresponding Author (Feblil Huda)

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